Rapid Mixer and Granulator (RMG)

Description

APPLICATION

HLSG Series high shear mixer granulator is used in pharmaceutical solid dosage area for mixing and granulation application. It’s the major processing equipment in solid dosage production line. The equipment is PLC automation controlled and well satisfies the current GMP and Pharmacy Code regulation.

FEATURES

  1. a)Cylinder & conical material container structure, Z shaped mixing impeller, together forms the perfect mixing and granulation performance with qualified wet granules.
  2. b)Modular designed platform and on-line wet cone mill option satisfies with various process and facility conditions.
  3. c)Pressured spray, manual or other requested binder loading sys option satisfies with various product & granulation requests.
  4. d)Designed with granulation end-point detection function, satisfies with the process reproducibility request.
  5. e)Designed with self-vent vacuum loading sys for raw material, reduce the labor and avoids dust and cross contamination, satisfies with the current GMP clean production request.
  6. f)Compound mechanical & air sealing structure avoid any material leakage and cross contamination, satisfies with the current GMP clean production request.
  7. g)Variable impeller & chopper speed controlled by VFD and setup from HMI, satisfies with various product mixing & granulation requests.

WORKING PRINCIPLE

The raw material is loaded into the container via self vent vacuum sys (in case this option selected), or other loading sys as requested; and mechanically fluidized inside the container under the impeller force, which realizes the perfect mixing performance. Loading the binder into the container and starts the chopper; The material coheres together by the binder which forms the binder bridge for form the core granules. Under the mechanical energy conversion, the qualified granule grows up and formed.

MAIN TECHNICAL PARAMETER

MODEL VOLUME WORKING VOLUME MIXING MIXING POWER CHOPPER CHOPPER POWER
(L) (L) RPM KW RPW KW
HLSG 25 25 10~20 50-420 2.2 1000-2500 1.1
HLSG 50 50 20~40 50-355 5.5 1000-2500 1.5
HLSG100 100 40~80 50-287 11 1000-2500 3
HLSG200 200 80~160 50-223 18.5 1000-2500 4
HLSG300 300 120~240 50-200 22 1000-2000 5.5
HLSG400 400 160~320 50-200 30 1000-2000 5.5
HLSG500 500 200~400 30-172 37 1000-2000 7.5
HLSG600 600 240~480 30-162 45 1000-2000 7.5
HLSG800 800 320~640 20-148 55 1000-2000 11
HLSG1200 1200 480~960 20-133 75 1000-2000 15

NOTE: THE OPTIONAL CHOICE OF ON-LINE WET CONE MILL, AND MODULAR PLATFORM TO BE DECIDED AT SPECIFIC TECHNICAL REVIEW STAGE

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